Discrete element modeling for predicting breakage behavior and fracture

In the present study, Discrete Element Method (DEM) technique was applied to model the fracture behavior of a single spherical and cubic rock in a laboratory jaw crusher.

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Assessing the energy efficiency of a jaw crusher

With a lab-scale jaw crusher as a test case, an optimisation was made on how to operate it most energy-efficiently by using an evolutionary algorithm numerical method. For a selected optimised case an attempt was made to simulate the jaw crusher using a commercial software for discrete element modelling (DEM), after first …

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Discrete element modeling for predicting breakage …

DOI: 10.1016/J.MINPRO.2009.12.002 Corpus ID: 98768767; Discrete element modeling for predicting breakage behavior and fracture energy of a single particle in a jaw crusher @article{Refahi2010DiscreteEM, title={Discrete element modeling for predicting breakage behavior and fracture energy of a single particle in a jaw crusher}, author={A. Refahi …

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Simulation and optimization of crushing chamber of gyratory crusher …

To optimize the crushing chamber of the gyratory crusher, the discrete element method (DEM) is used to explore the influence of the concave curve height, concave curve radius, eccentric angle, and ...

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Applying discrete element modelling to vertical and …

This study describes a model of the crushing process in a jaw crusher developed using the Discrete Element Method (DEM). The use of advanced software enabled a detailed study of the impact ...

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Automation experimental studies of grinding …

In the presented work, a model of the crushing process in a jaw crusher using the Discrete Element Method (MDE) was realized. The use of modern software allowed studying in detail the...

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Development of a New Generation High Crushing Capacity Jaw Crusher …

In order to analyze the force condition and crushing power of crusher teeth plate, the discrete element method models of jaw crusher and double-cavity jaw crusher are set up respectively using ...

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Automation experimental studies of grinding process in jaw …

In the presented work, a model of the crushing process in a jaw crusher using the Discrete Element Method (MDE) was realized. The use of modern software allowed …

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Laboratory-scale validation of a DEM model of a toothed …

A discrete element method (DEM) model of the crushing process of a toothed double-roll crusher (TDRC) is established using the bonded particle model. DEM results and experimental data are compared quantitatively and a relatively good agreement is observed. The effects of rotation speed and structure of crushing rolls on the …

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Simulating breakage tests using the discrete element …

Breakage models imbedded in simulations using the discrete element method (DEM) have evolved significantly in recent years, ... Lowndes I (2014) Discrete element modelling of a rock cone crusher. Powder Tech 263:151–158. Article Google Scholar Cleary PW, Sinnott MD (2015) Simulation of particle flows and breakage in …

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Simulation and optimization of gyratory crusher performance …

The considered crusher was closest to the jaw crusher. Therefore, ... To optimize the crushing chamber of the gyratory crusher, the discrete element method (DEM) is used to explore the influence ...

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Discrete element modeling for predicting breakage behavior …

In the present study, Discrete Element Method (DEM) technique was applied to model the fracture behavior of a single spherical and cubic rock in a …

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Simulation of particle flows and breakage in crushers using …

Discrete Element Method (DEM) simulation using a breakage model is applied to study a broad range of existing compression based crushers to better understand machine level operation and to demonstrate that such modelling is now possible. Predictions for five types of crushers: jaw crusher, cone crusher, gyratory crusher, …

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Using Altair EDEM in Mining and Metals

EDEM Simulation of Jaw Crusher. ... In an effort to reduce operating maintenance costs, Wood employed the use of Altair EDEM, a discrete element modeling (DEM) solution, to visualize the flow of material and …

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Assessing the energy efficiency of a jaw crusher

Semantic Scholar extracted view of "Assessing the energy efficiency of a jaw crusher" by Daniel Legendre et al. ... The Discrete Element Method (DEM) is a numerical method that is able to simulate the mechanical behavior of bulk solids flow using spheres or polyhedral elements, ...

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Review of Discrete Element Modelling in Optimisation of …

This review paper has focused on optimisation of energy consumption during comminution process within the crushing chambers of a single toggle jaw crusher using Genetic Algorithms (GA) and Discrete Element Modelling (DEM). This review paper has focused on optimisation of energy consumption during comminution process within the …

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Mechanical and wear analysis of classifying crusher based on discrete …

Mobile Jaw Crusher. Mobile Shock Crusher. Mobile Screen

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Minerals | Free Full-Text | DEM Simulation of Laboratory …

The present work describes the modeling and simulation of a laboratory-scale jaw crusher using DEM with the particle replacement model embedded to …

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Numerical Simulation of a Single and Double …

The Discrete element method (DEM) is an invaluable tool for studying comminution as it provides detailed information that can help with process analysis as well as trying out new equipment designs …

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DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold …

The Discrete Element Method (DEM) is a numerical method that is able to simulate the mechanical behavior of bulk solids flow using spheres or polyhedral elements, offering a powerful tool for equipment design and optimization through modeling and simulation. The present work uses a Particle Replacement Model (PRM) embedded in …

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Discrete Element Jaw Crusher

The discrete element method for the simulation of ball mills 21 Mar 2002 ... jaw crusher autocad block; ball mill iran mining; braun chipmunk jaw crusher model vd 67; cause of rock cone crusher failures

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Review of Discrete Element Modelling in Optimisation of …

Therefore, the most appropriate technique is optimising the jaw crusher dimensions such as the reduction ratio, throw and toggle speed using Genetic Algorithms (GA) and Discrete Element Modelling (DEM). The Rose and English model has been proposed for optimisation and is used together with GA. Even though the GA will reveal …

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DEM Simulation of Laboratory-Scale Jaw …

The Discrete Element Method (DEM) is a numerical method that is able to simulate the mechanical behavior of bulk solids flow using spheres or polyhedral elements, offering a powerful tool for ...

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A fundamental model of an industrial-scale jaw crusher

The output product of a jaw crusher was studied by Olaleye, 2010, Mu et al., 2013 in terms of how it varies with ore body strength as well as using Discrete Element Modelling (DEM) techniques. A useful and trustworthy model requires an understanding of the modelling approach and the involved physics.

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Discrete element modelling of a rock cone crusher

Cleary P W [4] simulated the crushing model by using discrete element method, and studied the existing jaw crusher based on the estimation of power, particle size distribution, productivity and ...

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Cone crusher modelling and simulation using DEM

Compressive crushing has been proven to be one of the most energy efficient principles for breaking rock particles (Schönert, 1979). In this paper the cone crusher, which utilizes this mechanism, is investigated using the discrete element method (DEM) and industrial scale experiments.

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Crushing Metrics: A Guide to Jaw Crusher Capacity …

Simulation software, such as discrete element modeling (DEM), can provide highly accurate capacity estimates by simulating the interactions between individual particles within the crusher. These simulations consider factors such as particle size, shape, and material properties. ... Jaw crusher capacity calculation is a critical aspect of ...

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A fundamental model of an industrial-scale jaw crusher

In order to analyze the force condition and crushing power of crusher teeth plate, the discrete element method models of jaw crusher and double-cavity jaw crusher are set up respectively using EDEM, … Expand. 4. Save. Influence of some rock strength properties on jaw crusher performance in granite quarry. B. Olaleye.

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Discrete element modelling of a rock cone crusher

The development of a validated computational simulation mode of a cone crusher could significantly reduce the required lead time and costs. The discrete element method (DEM) [5] provides a potential method to investigate the mechanical behaviour of the flow and breakage of granular material on both the micro and macro scales. Over …

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DESIGN AND OPERATIONS CHALLENGES OF A SINGLE TOGGLE JAW CRUSHER…

A review on the design and operations challenges of a single toggle jaw crusher is presented. Strength and fracture toughness of the material to be crushed are intrinsic properties that determine the time and energy required to crush the material. Economy of the crushing process is partly dependent on the angle of nip. Productivity of …

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Spherical DEM simulation of particle breakage in an industrial jaw …

The smaller daughter particles flow out of the bottom of the jaw crusher, while the larger particles undergo further breakage events (c). ... By means of Discrete-Element simulations with Bonded ...

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(PDF) Disintegration process modeling for a jaw crusher …

This study describes a model of the crushing process in a jaw crusher developed using the Discrete Element Method (DEM). The use of advanced software enabled a detailed study of the impact ...

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Predicting size distribution of jaw crusher product by using …

In the present study, Discrete Element Method (DEM) technique was applied to model the fracture behavior of a single spherical and cubic rock in a laboratory jaw …

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Discrete Element Modeling of the Breakage of Single …

To gain a better insight into the comminution process in this device, discrete element modeling (DEM) simulations were conducted to study the breakage of a single particle for the crusher operated under two different dynamic conditions, i.e., (1) a stationary top disc and (2) both discs rotating at the same speed.

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