A novel approach for the complete utilization of a low-grade banded hematite jasper ore assaying ~ 47% Fe has been taken in order to address the issue of rapid consumption of high-grade iron ores and the rising concerns of waste disposal. The process includes the enrichment of Fe through reduction roasting followed by magnetic …
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Both the problems of complete magnetic conversion and heat input of magnetization reaction required for the refractory siderite-containing iron ore are solved. Combining the analysis results of Fig. 6 and Fig. 11, the complete phase transition path of siderite and hematite containing iron ore, such as SX ore, is built and as shown in Fig. 14.
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The average mineral composition of a sample of the magnetite–hematite ore, ... β is the content of the component in the product, and ε is the recovery of the component in the product. Table 9. Results of Beneficiation of Magnetite–Hematite Ores. product name γ, % β Fe tot ... Large-Scale Iron Ore Production; Gornaya Kniga; MGGU ...
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production of hematite ore powder with an impressive overall recovery rate of 85.61% by employing coal-based reduction on goethite iron ores, followed by …
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concentrate with total iron content of 65.9% and recovers 91.0% of magnetite and 80.5% of hematite from the tailings containing 20.4% of total iron. The proposed technology will increase ...
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Oolitic iron ore is one of the most important iron resources. This paper reports the recovery of iron from high phosphorus oolitic iron ore using coal-based reduction and magnetic separation. The influences of reduction temperature, reduction time, C/O mole ratio, and CaO content on the metallization degree and iron recovery were …
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The BHQ ore sample was obtained from one of the iron ore mines of Hospet located in the Karnataka state of India. The chemical analysis of the BHQ sample is given in Table 1.The sample was crushed to below 10 mm size, and a representative sample was drawn to generate hematite and magnetite pellet feed concentrates through the …
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A new approach for SMR was developed for efficient iron recovery from iron ore tailings. • An iron concentrate with 58.67% Fe at an iron recovery of 57.82% was …
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The innovative utilization of biomass waste was effective for iron recovery of hematite ore and contributes to the reduction of greenhouse gases and the protection of the environment. Discover the ...
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Direct shipping of high grade iron ore, because of depletion or partial depletion of reserves, or high costs of operation has forced operators to use some means of beneficiation to produce an acceptable product with the lower grade iron ore reserves. Deposits of comparatively lower grade iron ore that remain relatively untouched or by …
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The hematite iron ore used in the investigation contains 53.17% T Fe, 10.7% SiO2, and 4.5% Al2O3. Powdered bituminous coal of 210 μm size with an ash content of 12.5% and fixed carbon of 54.25% ...
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This study presents a fluidization roasting technology for siderite-bearing iron ore without the use of carbon additives. Samples of Jingtieshan iron ore were subjected to fluidization magnetization roasting, and the effects of roasting temperature, time, and N2 flow rate on the magnetic separation performance were explored. An iron …
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With the depletion of high-quality iron ore resources, high-phosphorus oolitic hematite (HPOH) has attracted great attention due to its large reserve and …
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After being subjected to geometallurgical evaluation, the iron ores from Singhbhum Bonai-Keonjhar region, eastern India, have been designated as dense martite microplaty hematite high-strength ore (dM-mH-hs ore), massive dense martite microplaty hematite high-strength ore (mdM-mH-hs ore), schistose microplaty hematite low …
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Bio-leaching was successfully used in the dissolution of gangue minerals (zinc, phosphorus, potassium, and calcium oxide) in iron ore containing hematite (Fe 2 …
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High-phosphorus (P) iron ore, particularly oolitic hematite, has remained unexploited due to technological and cost limitations in mining. Effectively developing this ore involves not just utilizing its iron content but crucially extracting P to reduce exploitation costs. Here, we applied a direct reduction-magnetic separation process to recover these …
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Iron ore is essential in steel making; however, high-grade ores have diminished, making low-grade ores inevitable. These low-grade iron ores need further beneficiation to upgrade the iron content. Currently, traditional physical and chemical methods are utilized and are not environmentally friendly. Bio-beneficiation techniques …
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This research has been successfully conducted synthesis and characterization of hematite iron ore and magnetite from iron sand. ... INDIAN JOURNAL OF SCIENCE AND TECHNOLOGY RESEARCH ARTICLE Recovery of Iron values through conventional beneficiation techniques from Banded Hematite Jasper of Eastern India with special …
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Learn the process flow and beneficiation methods of extracting iron from hematite, a weakly magnetic iron ore with complex composition and uneven particle size. Find out the types and functions of flotation reagents, magnetic separation, gravity separation and roasting for different …
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To identify and establish beneficiation techniques for banded hematite quartzite (BHQ) iron ore, a comprehensive research …
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The separation technology provides for production of iron ore concentrate with total iron content of 65.9% and recovers 91.0% of magnetite and 80.5% of hematite from the tailings containing 20.4% ...
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Trans. Nonferrous Met. Soc. China 27(2017) 2715âˆ'2726 Transformation of hematite in diasporic bauxite during reductive Bayer digestion and recovery of iron Xiao-bin LI, Yi-lin WANG, Qiu-sheng ZHOU, Tian-gui QI, Gui-hua LIU, Zhi-hong PENG, Hong-yang WANG School of Metallurgy and Environment, Central South University, …
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The chemical and physical properties of iron ore tailings are comprehensively examined in this review, and various beneficiation and metallurgical recovery techniques …
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This study investigates upgrading of low-grade banded hematite quartzite iron ore (Fe ~31%). Conventional beneficiation was found to be futile. The susceptibility of iron phases to microwave exposure and their selective absorption assists in the liberation of iron values. Microwave exposure of coarse particles at 540 W for 10 min yielded a …
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Download Citation | Direct Reduction of High-Phosphorus Oolitic Hematite: Quantifying Phosphorus Migration and Recovery | High-phosphorus (P) iron ore, particularly oolitic hematite, has remained ...
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Microwave-assisted magnetizing roasts were used to produce an iron ore product from low-grade, goethite-dominant, iron ore plant rejects. Goethite was found to be converted to hematite at temperatures above 370 °C on reduction in a microwave furnace under gas mixtures of 30:70 and 40:60 CO/CO 2. Reduction to magnetite occurred at …
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A pilot study on recovery of iron from sulfur-bearing hematite ore using hydrogen-based mineral phase transformation followed by magnetic separation. ... the hematite within iron ore powder was almost entirely transformed into magnetite at a reduction temperature of 520 °C using a gas combination of 45 % H 2 - 15 % CO- 40 % …
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*Corresponding author: [email protected] Recovery of magnetite-hematite concentrate from iron ore tailings Mikhail Khokhulya1,*, Alexander Fomin1, and Svetlana Alekseeva1 1Mining Institute of Kola Science Center of Russian Academy of Sciences, Apatity, 184209, Russia Abstract. The research is aimed at study of the probable recovery of iron from …
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The quality of Indian iron ore resources is generally good with high iron content and high percentage of lumpy ore. More than 85% of the hematite ore reserves are of medium- to high-grade (+62% Fe) and are directly used in blast furnace and in direct-reduced iron (DRI) plants in the form of sized lump ore, agglomerated sinter, and …
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Iron ore tailings (IOTs) are a form of solid waste produced during the beneficiation process of iron ore concentrate. In this paper, iron recovery from IOTs was studied at different points during a process involving pre-concentration followed by direct reduction and magnetic separation. Then, slag-tailing concrete composite admixtures …
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Finally, the reduction of hematite to magnetite occurs at around 850 °C (Jang et al., 2014).But in this investigation, we mainly introduce the relative contents of iron recovery and magnetic properties as well as phase conversion for magnetization roasting, and an iron ore fines containing iron carbonate minerals obtained from Donganshan …
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During the reduction roasting stage, the hematite within iron ore powder was almost entirely transformed into magnetite at a reduction temperature of 520 °C using a …
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The blast furnace and direct reduction processes have been the major iron production routes for various iron ores (i.e. goethite, hematite, magnetite, maghemite, siderite, etc.) in the past few decades, but the challenges of maintaining the iron and steel-making processes are enormous. The challenges, such as cumbersome production …
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Under the optimal conditions, an iron concentrate containing 88.17% total iron grade and iron recovery of 92.51% was obtained, 4.55% total iron grade in tailings. This novel technique provide a potential route for utilizing hematiterich diasporic bauxite ore, recovering iron resource firstly, and extracting alumina from magnetic separation ...
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Uses of Hematite (Iron Ore) Hematite is the world's most important ore of iron. Although magnetite contains a higher percentage of iron and is easier to process, hematite is the leading ore because it is more abundant and present in deposits in many parts of the world. Hematite is mined in some of the largest mines in the world.
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DOI: 10.1016/j.jece.2023.110630 Corpus ID: 260190657; A pilot study on recovery of iron from sulfur-bearing hematite ore using hydrogen-based mineral phase transformation followed by magnetic separation
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Download scientific diagram | Fourier transform infrared (FTIR) spectra of hematite before and after interaction with biosurfactant. from publication: On the Recovery of Hematite from an Iron Ore ...
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